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The Universal Premium 20/35 is a robotic loading solution for turning and milling, covering the complete range of workpieces up to 270 mm.

  • Min. max. workpiece diameter: 10 mm - 270 mm
  • Max. load capacity robot arm: 20/35 kg
  • Max. total weight on rotating table: 500/750 kg

 

Universal Premium 20/35

Turning/Milling

The Universal Premium 20/35 is a robotic loading solution for turning and milling, covering the complete range of workpieces up to 270 mm. A long shaft option is available for workpieces up to 450 mm.

Increase your efficiency with a set up time that is shorter than 5 minutes and prepare a new batch while the robot is running. 

The Universal Premium is easily moved from one CNC machine to another.

Your benefits with Halter

  • Short delivery time

  • Turn-key installation

  • Local and remote support

  • Favorable financing

Download spec sheet

Download spec sheet

UNIVERSAL-Premium-20-35
Custom grid plate 5-1 Workpiece example 7

Capacity & specifications

Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movableby pallet truck
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm20 kg / 35 kg
Drip tray for leaking coolant
Workpiece side-gripping stationOption
Workpiece turn-around station for two-sided machiningOption
Status lightOption
Standard robot-machine interface for every CNC machine
Intuitive and graphical programming in 12 steps
Touch screen15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Positioning workpiece in machine vise with soft push function
Workpiece turn-around function for two-sided machining
Workpiece regripping for accurate positioning
Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Unloading workpiece on palletOption
Unloading workpiece on external fixed position, e.g. conveyor beltOption
Unloading of residual materialOption
Collecting a workpiece from a revolver tool Option
Cleaning of workpiece outside the CNC machineOption
Positioning workpiece on measuring stationOption
Removal of rejected workpiecesOption
Workpiece side-grippingOption
Radial positioning of the workpiece in the chuckOption
Customer-specific functionalities On request
2-finger gripper for rectangular workpiecesOption
3-finger gripper for round workpiecesOption
2-finger gripper for long shaftsOption
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quick change system for exchanging grippersOption
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pressure sensor on the robot arm monitors air pressure
In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Standard safety fence between CNC machine and the Halter
Automatic servo-driven door opener with integrated safety mechanismOption
Closed safety circuit
Voltage400 V
Peak consumption16 A
Compressed air pressure6 bar
Length1750 mm
Width1434 mm
Height2220 mm
Total weight1110 kg / 1120 kg
Workpiece diameter (min-max)10 mm - 270 mm
Minimum workpiece (L x W)10 mm x 10 mm
Maximum workpiece (L x W)270 mm x 270 mm
Maximum height of workpiece250 mm
Maximum load capacity robot arm25 kg / 35 kg
Maximum total weight on rotating table 500 kg / 750 kg
Max. number of workpieces for grid plate 10-35 mm176
Max. number of workpieces for grid plate 23-55 mm136
Max. number of workpieces for grid plate 23-85 mm68
Max. number of workpieces for grid plate 23-115 mm40
Max. number of workpieces for grid plate 23-135 mm24
Max. number of workpieces for grid plate 23-175 mm18
Max. number of workpieces for grid plate 23-195 mm14
Max. number of workpieces for grid plate 23-230 mm10
Max. number of workpieces for grid plate 23-270 mm6
Workpiece-specific grid platesOption

Capacity for long shafts

Workpiece diameter (min-max)- / 10 mm - 40 mm
Minimum workpiece (L x W)- / 10 mm x 10 mm
Maximum workpiece (L x W)- / 40 mm x 40 mm
Maximum height of workpiece- / 450 mm
Maximum weight of workpiece (turning)- / 8 kg
Maximum weight of workpiece (milling)- / 8 kg
Maximum load capacity robot arm- / 35 kg
Maximum total weight on rotating table - / 750 kg
Max. number of workpieces for grid plate 10-35 mm- / 160
Max. number of workpieces for grid plate 23-55 mm- / 130
Max. number of workpieces for grid plate 23-85 mm- / 64

System

Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movableby pallet truck
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm20 kg / 35 kg
Drip tray for leaking coolant
Workpiece side-gripping stationOption
Workpiece turn-around station for two-sided machiningOption
Status lightOption
Standard robot-machine interface for every CNC machine

HALTER SmartControl

Intuitive and graphical programming in 12 steps
Touch screen15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Positioning workpiece in machine vise with soft push function
Workpiece turn-around function for two-sided machining
Workpiece regripping for accurate positioning
Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Unloading workpiece on palletOption
Unloading workpiece on external fixed position, e.g. conveyor beltOption
Unloading of residual materialOption
Collecting a workpiece from a revolver tool Option
Cleaning of workpiece outside the CNC machineOption
Positioning workpiece on measuring stationOption
Removal of rejected workpiecesOption
Workpiece side-grippingOption
Radial positioning of the workpiece in the chuckOption
Customer-specific functionalities On request

Grippers

2-finger gripper for rectangular workpiecesOption
3-finger gripper for round workpiecesOption
2-finger gripper for long shaftsOption
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quick change system for exchanging grippersOption
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pressure sensor on the robot arm monitors air pressure

Safety

In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Standard safety fence between CNC machine and the Halter
Automatic servo-driven door opener with integrated safety mechanismOption
Closed safety circuit

Input

Voltage400 V
Peak consumption16 A
Compressed air pressure6 bar

Dimensions

Length1750 mm
Width1434 mm
Height2220 mm
Total weight1110 kg / 1120 kg

Capacity

Workpiece diameter (min-max)10 mm - 270 mm
Minimum workpiece (L x W)10 mm x 10 mm
Maximum workpiece (L x W)270 mm x 270 mm
Maximum height of workpiece250 mm
Maximum load capacity robot arm25 kg / 35 kg
Maximum total weight on rotating table 500 kg / 750 kg
Max. number of workpieces for grid plate 10-35 mm176
Max. number of workpieces for grid plate 23-55 mm136
Max. number of workpieces for grid plate 23-85 mm68
Max. number of workpieces for grid plate 23-115 mm40
Max. number of workpieces for grid plate 23-135 mm24
Max. number of workpieces for grid plate 23-175 mm18
Max. number of workpieces for grid plate 23-195 mm14
Max. number of workpieces for grid plate 23-230 mm10
Max. number of workpieces for grid plate 23-270 mm6
Workpiece-specific grid platesOption

Capacity for long shafts

Workpiece diameter (min-max)- / 10 mm - 40 mm
Minimum workpiece (L x W)- / 10 mm x 10 mm
Maximum workpiece (L x W)- / 40 mm x 40 mm
Maximum height of workpiece- / 450 mm
Maximum weight of workpiece (turning)- / 8 kg
Maximum weight of workpiece (milling)- / 8 kg
Maximum load capacity robot arm- / 35 kg
Maximum total weight on rotating table - / 750 kg
Max. number of workpieces for grid plate 10-35 mm- / 160
Max. number of workpieces for grid plate 23-55 mm- / 130
Max. number of workpieces for grid plate 23-85 mm- / 64

UNIVERSAL MODELS CAN BE EXTENDED WITH ADDITIONAL FEATURES

Custom-grid-plate Copy 2

 

Workpiece-specific solutions

Halter’s application engineering team can design special grid plates and gripper fingers for your specific workpieces. For example, if you want to automate castings or other workpieces which need special handling. All these custom solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of the solutions that we offer ensures that you can automate even greater variation of workpieces.

 

OPTIONAL FUNCTIONALITIES

  • Unloading workpiece on pallet

  • Unloading workpiece on external fixed position, e.g. conveyor belt

  • Unloading of residual material

  • Collecting a workpiece from a revolver tool

  • Cleaning of workpiece outside the CNC machine

 

UNIVERSAL MODELS CAN BE EXTENDED WITH ADDITIONAL FEATURES

Custom-grid-plate-1

 

LONG SHAFTS OPTION

The HALTER Universal is deliverable with the Long shafts option, which enables you to load workpieces with a length of up to 800 mm, depending on the model. For this option, we supply the complete package of an additional 2-finger gripper, gripper fingers for a range of diameters, extended height-adjustable pins to support the grid plates and a regripping station.

 

 

  • Positioning workpiece on measuring station

  • Removal of rejected workpieces

  • Workpiece side-gripping

  • Workpiece orientation in chuck of the CNC machine

  • Customer-specific functionalities

How it works

Hundreds of LoadAssistants are being used by satisfied customers. Through an international network of certified partners and Halter field service engineers, you can expect the very best from us.  Like short delivery times, turnkey delivery, set-up and training. In 95% of cases, our customers achieve a return on investment of less than 18 months.

COMMITTED TO PERFORMANCE. DEDICATED TOT DELIVER.

Quotation or personal advice?

If you are interested in the HALTER LoadAssistant and would like to receive a quotation or personal advice, please fill in the form below. Our expert for your area will contact you as soon as possible.

Request a quote

Why our customers choose the Universal Premium 20/35

Boris Malek, Owner | FEWI d.o.o.

"The operation of the HALTER LoadAssistant is literally childishly simple."

Read more
Rainer Reimer, Owner | Alfred Reimer GmbH

"We produce at a more favorable price than low-wage countries."

Read more
Remco van der Voorden, Director | Geotech Metals BV

"We produce much more without hiring additional operators."

Read more
Reinhard Panzer, Owner | Panzer Drehtechnik GmbH

"We chose the Halter because of its flexibility in conjunction with the easy operation."

Read more
HALTER CNC automation workshop

Halter workshops

Discover the simplicity of the HALTER LoadAssistant during a customized workshop for your company in one of the HALTER Technology Centers or at our reference customer in your area.

Online demo is also possible!

What do you know at the end of the workshop?

  • You know how it works and what the HALTER can
  • You can set and run the robot by yourself
  • You know where and how the HALTER fits optimal in your production
  • You know how quickly the HALTER can be earned back in your company
Register for workshop