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The TurnStacker Premium 25/35 is a robotic loading solution for turning with a high capacity for diameters up to 9.06".

  • Workpiece diameter (min - max): 1.69" - 9.06"
  • Max. load capacity robot arm: 55.12 lbs / 77.16 lbs
  • Max. total weight on rotating table: 2789 lbs
  • Height of workpiece (min - max): 0.39" - 6.89"

TurnStacker Premium 25/35

Turning

The TurnStacker Premium 25/35 is a robotic loading solution for turning with a high capacity for diameters up to 9.06".

Increase your efficiency with a set up time that is shorter than 5 minutes and prepare a new batch while the robot is running.

The TurnStacker Premium is easily moved from one CNC machine to another.

Your benefits for choosing Halter

  • Short delivery time
  • Turn-key installation
  • Local and remote support
  • Favorable financing
Download spec sheet

Download spec sheet

TurnStacker-Premium-20-35

Capacity & specifications

Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movableby pallet truck
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm55.12 lbs / 77.16 lbs
Drip tray for leaking coolant
Workpiece turnover station for two-sided machiningOption
Status lightOption
Standard robot-machine interface for every CNC machine
Intuitive and graphical programming in 12 steps
Touch screen15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Workpiece turnover function for two-sided machiningOption
Unloading workpiece on palletOption
Unloading workpiece on external fixed position, e.g. conveyor beltOption
Unloading of residual materialOption
Collecting a workpiece from a revolver tool Option
Cleaning of workpiece outside the CNC machineOption
Positioning workpiece on measuring stationOption
Removal of rejected workpiecesOption
Workpiece side-grippingOption
Radial positioning of the workpiece in the chuckOption
Customer-specific functionalities On request
3-finger gripper for round workpieces
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pressure sensor on the robot arm monitors air pressure
In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Standard safety fence between CNC machine and the Halter
Autom. servo-driven door opener with integrated safety mechanismOption
Closed safety circuit
Voltage 208 V
Peak consumption30 A
Compressed air pressure94.3 bar
Length68.89"
Width56.45"
Height87.4"
Total weight2667 lbs / 2689 lbs
Workpiece diameter (min - max)1.69" - 9.06"
Height of workpiece0.39" - 6.89"
Maximum load capacity robot arm55.12 lbs / 77.16 lbs
Maximum total weight on rotating table 2789 lbs
Maximum stacking height13.77"
Number of stacking stations (1 empty)12
Maximum weight per station253.53 lbs
Max. number of workpieces at workpiece height of 10 mm385
Max. number of workpieces at workpiece height of 20 mm187
Max. number of workpieces at workpiece height of 50 mm77
Max. number of workpieces at workpiece height of 70 mm55
Max. number of workpieces at workpiece height of 85 mm44
Max. number of workpieces at workpiece height of 110 mm33
Max. number of workpieces at workpiece height of 150 mm22

System

Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movableby pallet truck
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm55.12 lbs / 77.16 lbs
Drip tray for leaking coolant
Workpiece turnover station for two-sided machiningOption
Status lightOption
Standard robot-machine interface for every CNC machine

HALTER SmartControl

Intuitive and graphical programming in 12 steps
Touch screen15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Workpiece turnover function for two-sided machiningOption
Unloading workpiece on palletOption
Unloading workpiece on external fixed position, e.g. conveyor beltOption
Unloading of residual materialOption
Collecting a workpiece from a revolver tool Option
Cleaning of workpiece outside the CNC machineOption
Positioning workpiece on measuring stationOption
Removal of rejected workpiecesOption
Workpiece side-grippingOption
Radial positioning of the workpiece in the chuckOption
Customer-specific functionalities On request

Grippers

3-finger gripper for round workpieces
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pressure sensor on the robot arm monitors air pressure

Safety

In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Standard safety fence between CNC machine and the Halter
Autom. servo-driven door opener with integrated safety mechanismOption
Closed safety circuit

Input

Voltage 208 V
Peak consumption30 A
Compressed air pressure94.3 bar

Dimensions

Length68.89"
Width56.45"
Height87.4"
Total weight2667 lbs / 2689 lbs

Capacity

Workpiece diameter (min - max)1.69" - 9.06"
Height of workpiece0.39" - 6.89"
Maximum load capacity robot arm55.12 lbs / 77.16 lbs
Maximum total weight on rotating table 2789 lbs
Maximum stacking height13.77"
Number of stacking stations (1 empty)12
Maximum weight per station253.53 lbs
Max. number of workpieces at workpiece height of 10 mm385
Max. number of workpieces at workpiece height of 20 mm187
Max. number of workpieces at workpiece height of 50 mm77
Max. number of workpieces at workpiece height of 70 mm55
Max. number of workpieces at workpiece height of 85 mm44
Max. number of workpieces at workpiece height of 110 mm33
Max. number of workpieces at workpiece height of 150 mm22

TURNSTACKER MODELS CAN BE EXTENDED WITH ADDITIONAL FEATURES

 

WORKPIECE-SPECIFIC SOLUTIONS

Halter’s application engineering team can design special loading solutions and gripper fingers for your specific workpieces. For example, if you want to automate castings or other workpieces which need special handling. All these custom solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of the solutions that we offer ensures that you can automate even greater variation of workpieces.

 

Optional functionalities

  • Unloading workpiece on pallet

  • Unloading workpiece on external fixed position, e.g. conveyor belt

  • Unloading of residual material

  • Collecting a workpiece from a revolver tool

  • Cleaning of workpiece outside the CNC machine

TURNSTACKER MODELS CAN BE EXTENDED WITH ADDITIONAL FEATURES

Custom grid plate 6-2

 

 

  • Positioning workpiece on measuring station

  • Removal of rejected workpieces

  • Workpiece side-gripping

  • Workpiece orientation in chuck of the CNC machine

  • Customer-specific functionalities

How it works

Hundreds of LoadAssistants are being used by satisfied customers. Through an international network of certified partners and Halter field service engineers, you can expect the very best from us.  Like short delivery times, turnkey delivery, set-up and training. In 95% of cases, our customers achieve a return on investment of less than 18 months.

COMMITTED TO PERFORMANCE. DEDICATED TOT DELIVER.

Quotation or personal advice?

If you are interested in the HALTER LoadAssistant and would like to receive a quotation or tailored advice, please click on the button below and fill in the form. One of our experts will contact you as soon as possible.

Request a quote

Why our customers choose the Turnstacker Premium 25/35

Joseph Hurley, CEO | Pro Products, Inc.

"We are achieving our production target with just one CNC operator."

Read more
Martin Richter, Project Manager | Tornado Antriebstechnik

"We achieve a spindle efficiency of 92% thanks to the HALTER LoadAssistant."

Read more
Tom Hogeling, Owner | Odemar Metaal B.V.

"Because the HALTER LoadAssistant could be adapted to our specific needs, we can produce more flexibly and efficiently."

Read more
Matt James, President | M&M Precision Machining

"With the Halter TurnStacker Premium 20 we manufacture 30% more parts each day."

Read more
Johannes Lautenschläger, Head Machinery | KNOLL Maschinenbau GmbH

"The loading robot offers additional potential for unmanned shifts to produce less complex components."

Read more
Dick Koster, Co-Owner | Bruins Precisie Metaal V.O.F.

"The HALTER LoadAssistant works so well that we are considering the purchase of a second robot."

Read more
HALTER CNC automation workshop

Register for workshop

Discover the simplicity of the HALTER LoadAssistant during a customized workshop for your company in one of the HALTER Technology Centers or at our reference customer in your area.

Online demo is also possible!

What do you know at the end of the workshop?

  • You know how it works and what the HALTER can
  • You can set and run the robot by yourself
  • You know where and how the HALTER fits optimal in your production
  • You know how quickly the HALTER can be earned back in your company
Workshops