Universal Big 35/70

Loading robot for turning and milling machines

BASIC 12 COMPACT 12 PREMIUM 25/35 BIG 35/70

UNIVERSAL BIG 35/70

Turning/Milling

The Universal Big 35/70 is a loading robot for turning and milling and is specially designed for loading heavy workpieces and a large buffer capacity.

For turning and milling
Maximum diameter 300 mm - maximum dimension LxW 300 mm x 300 mm
Shaft loading up to a length of 600 mm standard and up to 1000 mm optional
Set-up time of less than 5 minutes
Preparing new batch while the robot is running
Machine access is maintained
With a 35 or 70 kg robotarm
Many extra functionalities - see here

Plan online demo Download spec sheet

Intuitive and accessible

No robot experience required
Programme configured in just a few steps
Setup time of less than 5 minutes
Ingenious in its simplicity

Capacity & Specifications

Workpiece diameter (min - max)10 mm - 300 mm

Minimum workpiece (L x W)10 mm x 10 mm

Maximum workpiece (L x W)300 mm x 300mm

Height of workpiece (min - max)10 mm - 300 mm

Maximum load capacity robot arm35 kg / 70 kg

Maximum total weight on rotating table3000 kg

Max. number of workpieces for grid plate 10-35 mm320

Max. number of workpieces for grid plate 23-55 mm206

Max. number of workpieces for grid plate 23-85 mm112

Max. number of workpieces for grid plate 23-115 mm66

Max. number of workpieces for grid plate 23-135 mm52

Max. number of workpieces for grid plate 23-175 mm28

Max. number of workpieces for grid plate 23-195 mm24

Max. number of workpieces for grid plate 23-230 mm18

Max. number of workpieces for grid plate 23-300 mm10

Workpiece-specific grid platesOption

Capacity for shaft handling

Workpiece diameter (min - max)10-40 mm / 10-80 mm

Minimum workpiece (L x W)10 mm x 10 mm

Maximum workpiece (L x W)40x40 mm / 80x80 mm

Height of workpiece300 mm - 450 mm / 300 mm - 600 mm

Maximum weight of workpiece4,5 kg / 24 kg

Maximum weight of workpiece (milling)8 kg / 23 kg

Maximum load capacity robot arm35 kg / 70 kg

Maximum total weight on rotating table3000 kg

Max. number of workpieces for grid plate 10-35 mm320

Max. number of workpieces for grid plate 23-55 mm206

Max. number of workpieces for grid plate 23-85 mm112

Rigid industrial construction

Rotating loading table

Full enclosure and protection

Movableby 5 t forklift truck, crane

Placed on 3-point self-centering anchors

Fanuc 6-axis robot arm35 kg / 70 kg

Drip tray for leaking coolant

Workpiece side-gripping stationOption

Workpiece turnover station for two-sided machiningOption

Status lightOption

Standard robot-machine interface for every CNC machine

Intuitive and graphical programming in 12 steps

Touchscreen15 inch

Free choice of pre-installed language

Input can be entered in inches or mm

Software analysis for machine utilization

Automatic program storage

Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Positioning workpiece in machine vise with soft push function

Workpiece regripping for accurate positioning

Unload-only function in combination with bar feeder

Inside and outside gripping

Workpiece loading in chuck with or without pressure star

Adjusting airblow distance

Working with spindle orientation of the CNC machine

Eccentric loading and unloading

Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Workpiece turnover function for two-sided machiningOption

Unloading workpiece on palletOption

Unloading workpiece on external fixed position, e.g. conveyor beltOption

Unloading of residual materialOption

Collecting a workpiece from a revolver tool Option

Cleaning of workpiece outside the CNC machineOption

Positioning workpiece on measuring stationOption

Removal of rejected workpiecesOption

Workpiece side-grippingOption

Radial positioning of the workpiece in the chuckOption

Shaft handlingOption

Customer-specific functionalities On request

2-finger gripper for rectangular workpiecesOption

3-finger gripper for round workpiecesOption

2-finger gripper for shaft handlingOption

Separate grippers for raw and machined workpieces

Airblow system

Workpiece detection system by open/close message

Quick change system for exchanging grippersOption

Quickly adjustable gripper fingers

Workpiece-specific gripper fingersOption

Pressure sensor on the robot arm monitors air pressure

In-machine-space function

Fanuc DCS area in combination with the Sick floor scanner

Sliding door provided with safety sensors

Automatic servo-driven door opener with integrated safety mechanismOption

Closed safety circuit

Voltage 400 V

Peak consumption16 A / 32 A

Compressed air pressure6,5 bar

Length2800 mm

Width2250 mm

Height2220 mm

Total weight 2490 kg / 2800 kg

Capacity

Workpiece diameter (min - max)10 mm - 300 mm

Minimum workpiece (L x W)10 mm x 10 mm

Maximum workpiece (L x W)300 mm x 300mm

Height of workpiece (min - max)10 mm - 300 mm

Maximum load capacity robot arm35 kg / 70 kg

Maximum total weight on rotating table3000 kg

Max. number of workpieces for grid plate 10-35 mm320

Max. number of workpieces for grid plate 23-55 mm206

Max. number of workpieces for grid plate 23-85 mm112

Max. number of workpieces for grid plate 23-115 mm66

Max. number of workpieces for grid plate 23-135 mm52

Max. number of workpieces for grid plate 23-175 mm28

Max. number of workpieces for grid plate 23-195 mm24

Max. number of workpieces for grid plate 23-230 mm18

Max. number of workpieces for grid plate 23-300 mm10

Workpiece-specific grid platesOption

Capacity for shaft handling

Workpiece diameter (min - max)10-40 mm / 10-80 mm

Minimum workpiece (L x W)10 mm x 10 mm

Maximum workpiece (L x W)40x40 mm / 80x80 mm

Height of workpiece300 mm - 450 mm / 300 mm - 600 mm

Maximum weight of workpiece4,5 kg / 24 kg

Maximum weight of workpiece (milling)8 kg / 23 kg

Maximum load capacity robot arm35 kg / 70 kg

Maximum total weight on rotating table3000 kg

Max. number of workpieces for grid plate 10-35 mm320

Max. number of workpieces for grid plate 23-55 mm206

Max. number of workpieces for grid plate 23-85 mm112

System

Rigid industrial construction

Rotating loading table

Full enclosure and protection

Movableby 5 t forklift truck, crane

Placed on 3-point self-centering anchors

Fanuc 6-axis robot arm35 kg / 70 kg

Drip tray for leaking coolant

Workpiece side-gripping stationOption

Workpiece turnover station for two-sided machiningOption

Status lightOption

Standard robot-machine interface for every CNC machine

HALTER SmartControl

Intuitive and graphical programming in 12 steps

Touchscreen15 inch

Free choice of pre-installed language

Input can be entered in inches or mm

Software analysis for machine utilization

Automatic program storage

Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Positioning workpiece in machine vise with soft push function

Workpiece regripping for accurate positioning

Unload-only function in combination with bar feeder

Inside and outside gripping

Workpiece loading in chuck with or without pressure star

Adjusting airblow distance

Working with spindle orientation of the CNC machine

Eccentric loading and unloading

Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Workpiece turnover function for two-sided machiningOption

Unloading workpiece on palletOption

Unloading workpiece on external fixed position, e.g. conveyor beltOption

Unloading of residual materialOption

Collecting a workpiece from a revolver tool Option

Cleaning of workpiece outside the CNC machineOption

Positioning workpiece on measuring stationOption

Removal of rejected workpiecesOption

Workpiece side-grippingOption

Radial positioning of the workpiece in the chuckOption

Shaft handlingOption

Customer-specific functionalities On request

Grippers

2-finger gripper for rectangular workpiecesOption

3-finger gripper for round workpiecesOption

2-finger gripper for shaft handlingOption

Separate grippers for raw and machined workpieces

Airblow system

Workpiece detection system by open/close message

Quick change system for exchanging grippersOption

Quickly adjustable gripper fingers

Workpiece-specific gripper fingersOption

Pressure sensor on the robot arm monitors air pressure

Safety

In-machine-space function

Fanuc DCS area in combination with the Sick floor scanner

Sliding door provided with safety sensors

Automatic servo-driven door opener with integrated safety mechanismOption

Closed safety circuit

Input

Voltage 400 V

Peak consumption16 A / 32 A

Compressed air pressure6,5 bar

Dimensions

Length2800 mm

Width2250 mm

Height2220 mm

Total weight 2490 kg / 2800 kg

Practical steps on the way to an efficient production process

We will be happy to guide you through the following steps

Discuss which machine you would like to automate
Explanation of the principle of Halter solutions and our portfolio
Demonstration how easy it is to operate a plug-and-play robot
Personalised advice on which solution is right for you
Explanation of the implementation process: interface, installation and training

Ready for the next step?

Contact Expert

Speak to an expert about the possibilities for your business.

Request online demo

Request a quote

Receive an appropriate quote based on your requirements.

Extra functionalities of the Halter loading robots

Additional functionalities allow you to use the loading robot even more efficiently. Thus, we offer automation solutions that grow with your business.

WORKPIECE TURNOVER FUNCTION FOR TWO-SIDED MACHINING

After one side of the workpiece is machined (OP10), the half-finished workpiece is positioned on a turnover station. Then it can be gripped on the other side of the workpiece and again placed in the chuck or vice of the CNC machine so the second side can be machined (OP20).

Unloading the Workpiece onto a Pallet

The finished workpieces can be unloaded onto an additional pallet. This is ideal if you want to add buffer capacity or load heavy workpieces.

Unloading workpiece onto an external fixed location

A workpiece can be unloaded onto an external location, i.e. a conveyor belt.

COLLECTING A WORKPIECE FROM A REVOLVER TOOL

The workpiece can be collected from a pickoff tool after machining in the CNC machine.

Cleaning the Workpiece Outside the CNC Machine

The robot unloads the CNC machine and then moves the workpiece to an external cleaning station before returning the workpiece to the HALTER LoadAssistant.

Cleaning workpiece outside the CNC machine 1

Positioning the Workpiece on a Measuring Station

The robot unloads the CNC machine and moves the workpiece to an external measuring station before returning the workpiece to the HALTER LoadAssistant. The robot can place rejected workpieces in a separate position.

Positioning workpiece on a measuring station 1

WORKPIECE SIDE-GRIPPING

The workpiece is axially taken from the loading table and positioned on a side-gripping station. Then it is regripped perpendicularly and positioned in the vice of the CNC machine. This allows a high buffer capacity for long workpieces.

Shaft Handling

Long shafts can be loaded and unloaded with seamless placement in the chuck, creating high capacity for shafts up to 600 mm, with standard grid plates and up to 1000 mm with custom grid plates.

Customer-Specific Functionalities

Halter’s application engineering team can design grid plates and special gripper fingers for your specific workpieces or castings - for example, if you want to automate castings or other workpieces that require special handling. All these customer-specific solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of our solutions ensures that you can automate an even greater variety of workpieces.

WORKPIECE-SPECIFIC SOLUTIONS

Halter's application engineering team can design grid plates and special gripper fingers for your specific workpieces. For example, if you have castings or workpieces that you need to be automated in a specific way. All these customer-specific solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of the solutions we offer allows you to automate even more different workpieces.

Workpieces-collection-2

REAL CUSTOMERS. REAL STORIES. REAL RESULTS.

The HALTER LoadAssistant is designed to improve the production output with simple and affordable automation. Read our customers' stories here.

Joseph Hurley, CEO | Pro Products, Inc.

"We are achieving our production target with just one CNC operator."

Martin Richter, Project Manager | Tornado Antriebstechnik

"We achieve a spindle efficiency of 92% thanks to the HALTER LoadAssistant."

Tom Hogeling, Owner | Odemar Metaal B.V.

"Because the HALTER LoadAssistant could be adapted to our specific needs, we can produce more flexibly and efficiently."

Boris Malek, Owner | FEWI d.o.o.

"The operation of the HALTER LoadAssistant is literally childishly simple."

Rainer Reimer, Owner | Alfred Reimer GmbH

"We produce at a more favorable price than low-wage countries."

Remco van der Voorden, Director | Geotech Metals BV

"We produce much more without hiring additional operators."

Reinhard Panzer, Owner | Panzer Drehtechnik GmbH

"Robot knowledge is not necessary and that is exactly what we need to secure our future."

All customer cases

Universal Big 35/70

UNIVERSAL BIG 35/70

Turning/Milling

Intuitive and accessible

Capacity & Specifications

Capacity for shaft handling

HALTER SmartControl standard functionalities

HALTER SmartControl enables the following optional functionalities

Capacity

Capacity for shaft handling

System

HALTER SmartControl

HALTER SmartControl standard functionalities

HALTER SmartControl enables the following optional functionalities

Grippers

Safety

Input

Dimensions

Practical steps on the way to an efficient production process

We will be happy to guide you through the following steps

Ready for the next step?

Contact Expert

Request online demo

Request a quote

Extra functionalities of the Halter loading robots

WORKPIECE TURNOVER FUNCTION FOR TWO-SIDED MACHINING

Unloading the Workpiece onto a Pallet

Unloading workpiece onto an external fixed location

COLLECTING A WORKPIECE FROM A REVOLVER TOOL

Cleaning the Workpiece Outside the CNC Machine

Positioning the Workpiece on a Measuring Station

WORKPIECE SIDE-GRIPPING

Shaft Handling

Customer-Specific Functionalities

WORKPIECE-SPECIFIC SOLUTIONS

Related products

Basic Pro 12

Universal Compact 12

Universal Premium 25/35

REAL CUSTOMERS. REAL STORIES. REAL RESULTS.

"We are achieving our production target with just one CNC operator."

"We achieve a spindle efficiency of 92% thanks to the HALTER LoadAssistant."

"Because the HALTER LoadAssistant could be adapted to our specific needs, we can produce more flexibly and efficiently."

"The operation of the HALTER LoadAssistant is literally childishly simple."

"We produce at a more favorable price than low-wage countries."

"We produce much more without hiring additional operators."

"Robot knowledge is not necessary and that is exactly what we need to secure our future."

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