800-314-8261

Turnstacker Big 35/70

Loading robot with stacking function for lathes

COMPACT 12 PREMIUM 25/35 BIG 35/70
TurnStacker-Big-35-70 (resized)
TurnStacker-Big-35-70 (resized)

TurnStacker Big 35/70

Turning

The TurnStacker Big 35/70 is a loading robot for turning with a high buffer capacity for workpieces up to 300 mm in diameter.

  • For turning

  • Maximum diameter 300 mm

  • High buffer capacity through stacking function

  • Set-up time of less than 5 minutes

  • Preparing new batch while the robot is running

  • Machine access is maintained

  • With a 35 or 70 kg robotarm

  • Many extra functionalities - see here

Plan online demo Download spec sheet
TurnStacker-Big-35-70 (resized) Detail Halter TurnStacker Big 70 TurnStacker-Big-35-70

 

Intuitive and accessible

  • No robot experience required

  • Programme configured in just a few steps

  • Setup time of less than 5 minutes

  • Ingenious in its simplicity

Capacity & Specifications

Workpiece diameter (min - max)43 mm – 300 mm
Height of workpiece (min - max)10 mm - 225 mm
Maximum load capacity robot arm35 kg / 70 kg
Maximum total weight on rotating table2750 kg
Maximum stacking height450 mm
Number of stacking stations (1 empty)12
Maximum weight per station250 kg
Max. number of workpieces at workpiece height of 10 mm495
Max. number of workpieces at workpiece height of 20 mm242
Max. number of workpieces at workpiece height of 50 mm99
Max. number of workpieces at workpiece height of 70 mm66
Max. number of workpieces at workpiece height of 85 mm55
Max. number of workpieces at workpiece height of 110 mm44
Max. number of workpieces at workpiece height of 150 mm33
Max. number of workpieces at workpiece height of 225 mm22
Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movableby 5 t forklift truck, crane
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm35 kg / 70 kg
Workpiece side-gripping station
Workpiece turnover station for two-sided machiningOption
Status lightOption
Standard robot-machine interface for every CNC machine
Intuitive and graphical programming in 12 steps
Touchscreen15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Workpiece turnover function for two-sided machiningOption
Unloading workpiece on pallet
Unloading workpiece on external fixed position, e.g. conveyor beltOption
Unloading of residual materialOption
Collecting a workpiece from a revolver tool Option
Cleaning of workpiece outside the CNC-machineOption
Positioning workpiece on measuring stationOption
Removal of rejected workpiecesOption
Workpiece side-grippingOption
Radial positioning of the workpiece in the chuckOption
Customer-specific functionalities On request
3-finger gripper for round workpieces
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pressure sensor on the robot arm monitors air pressure
In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Autom. servo-driven door opener with integrated safety mechanismOption
Closed safety circuit
Voltage 400 V
Peak consumption16 A / 32 A
Compressed air pressure6,5 bar
Length2800 mm
Width2250 mm
Height2220 mm
Total weight 2490 kg / 2800 kg

Capacity
Workpiece diameter (min - max)43 mm – 300 mm
Height of workpiece (min - max)10 mm - 225 mm
Maximum load capacity robot arm35 kg / 70 kg
Maximum total weight on rotating table2750 kg
Maximum stacking height450 mm
Number of stacking stations (1 empty)12
Maximum weight per station250 kg
Max. number of workpieces at workpiece height of 10 mm495
Max. number of workpieces at workpiece height of 20 mm242
Max. number of workpieces at workpiece height of 50 mm99
Max. number of workpieces at workpiece height of 70 mm66
Max. number of workpieces at workpiece height of 85 mm55
Max. number of workpieces at workpiece height of 110 mm44
Max. number of workpieces at workpiece height of 150 mm33
Max. number of workpieces at workpiece height of 225 mm22

System
Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movableby 5 t forklift truck, crane
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm35 kg / 70 kg
Workpiece side-gripping station
Workpiece turnover station for two-sided machiningOption
Status lightOption
Standard robot-machine interface for every CNC machine

HALTER SmartControl
Intuitive and graphical programming in 12 steps
Touchscreen15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Workpiece turnover function for two-sided machiningOption
Unloading workpiece on pallet
Unloading workpiece on external fixed position, e.g. conveyor beltOption
Unloading of residual materialOption
Collecting a workpiece from a revolver tool Option
Cleaning of workpiece outside the CNC-machineOption
Positioning workpiece on measuring stationOption
Removal of rejected workpiecesOption
Workpiece side-grippingOption
Radial positioning of the workpiece in the chuckOption
Customer-specific functionalities On request

Grippers
3-finger gripper for round workpieces
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pressure sensor on the robot arm monitors air pressure

Safety
In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Autom. servo-driven door opener with integrated safety mechanismOption
Closed safety circuit

Input
Voltage 400 V
Peak consumption16 A / 32 A
Compressed air pressure6,5 bar

Dimensions
Length2800 mm
Width2250 mm
Height2220 mm
Total weight 2490 kg / 2800 kg

Practical steps on the way to an efficient production process

Practical steps

 

We will be happy to guide you through the following steps

  • Discuss which machine you would like to automate

  • Explanation of the principle of Halter solutions and our portfolio

  • Demonstration how easy it is to operate a plug-and-play robot

  • Personalised advice on which solution is right for you

  • Explanation of the implementation process: interface, installation and training

Ready for the next step?

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Sign up for a 30-minute online demo.

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Receive an appropriate quote based on your requirements.

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Extra functionalities of the Halter loading robots

Additional functionalities allow you to use the loading robot even more efficiently. Thus, we offer automation solutions that grow with your business.

WORKPIECE TURNOVER FUNCTION FOR TWO-SIDED MACHINING

After one side of the workpiece is machined (OP10), the half-finished workpiece is positioned on a turnover station. Then it can be gripped on the other side of the workpiece and again placed in the chuck or vice of the CNC machine so the second side can be machined (OP20).

Watch the video
Workpiece turnover function for two-sided machining 1

Unloading the Workpiece onto a Pallet

The finished workpieces can be unloaded onto an additional pallet. This is ideal if you want to add buffer capacity or load heavy workpieces.

Watch the video
Unloading workpiece onto a pallet 1

Unloading workpiece onto an external fixed location


A workpiece can be unloaded onto an external location, i.e. a conveyor belt.

Watch the video
Unloading workpiece onto an external fixed location 1

COLLECTING A WORKPIECE FROM A REVOLVER TOOL

The workpiece can be collected from a pickoff tool after machining in the CNC machine.

Watch the video
Workpiece on revolver tool kopie 1

Cleaning the Workpiece Outside the CNC Machine

The robot unloads the CNC machine and then moves the workpiece to an external cleaning station before returning the workpiece to the HALTER LoadAssistant.

Cleaning workpiece outside the CNC machine 1

Positioning the Workpiece on a Measuring Station

The robot unloads the CNC machine and moves the workpiece to an external measuring station before returning the workpiece to the HALTER LoadAssistant. The robot can place rejected workpieces in a separate position.

Watch the video
Positioning workpiece on a measuring station 1

WORKPIECE SIDE-GRIPPING

The workpiece is axially taken from the loading table and positioned on a side-gripping station. Then it is regripped perpendicularly and positioned in the vice of the CNC machine. This allows a high buffer capacity for long workpieces.

Shaft Handling

Long shafts can be loaded and unloaded with seamless placement in the chuck, creating high capacity for shafts up to 600 mm, with standard grid plates and up to 1000 mm with custom grid plates.

Watch the video
Shaft handling 1

Customer-Specific Functionalities

Halter’s application engineering team can design grid plates and special gripper fingers for your specific workpieces or castings - for example, if you want to automate castings or other workpieces that require special handling. All these customer-specific solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of our solutions ensures that you can automate an even greater variety of workpieces.

Watch the video
Customer-specific functionalities 1

 

WORKPIECE-SPECIFIC SOLUTIONS

Halter's application engineering team can design grid plates and special gripper fingers for your specific workpieces. For example, if you have castings or workpieces that you need to be automated in a specific way. All these customer-specific solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of the solutions we offer allows you to automate even more different workpieces.

Workpieces-collection-2

 

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View model

TurnStacker Premium 25/35

TurnStacker Premium 25/35

The TurnStacker Premium 25/35 is a robotic loading solution for turning. Great for loading flanges and gears. It has a high capacity for diameters up to 230 mm.

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REAL CUSTOMERS. REAL STORIES. REAL RESULTS.

The HALTER LoadAssistant is designed to improve the production output with simple and affordable automation. Read our customers' stories here.
Joseph Hurley, CEO | Pro Products, Inc.

"We are achieving our production target with just one CNC operator."

Read more
Martin Richter, Project Manager | Tornado Antriebstechnik

"We achieve a spindle efficiency of 92% thanks to the HALTER LoadAssistant."

Read more
Tom Hogeling, Owner | Odemar Metaal B.V.

"Because the HALTER LoadAssistant could be adapted to our specific needs, we can produce more flexibly and efficiently."

Read more
Boris Malek, Owner | FEWI d.o.o.

"The operation of the HALTER LoadAssistant is literally childishly simple."

Read more
Rainer Reimer, Owner | Alfred Reimer GmbH

"We produce at a more favorable price than low-wage countries."

Read more
Remco van der Voorden, Director | Geotech Metals BV

"We produce much more without hiring additional operators."

Read more
Reinhard Panzer, Owner | Panzer Drehtechnik GmbH

"Robot knowledge is not necessary and that is exactly what we need to secure our future."

Read more
All customer cases

Contact Europe

HALTER CNC Automation GmbH
Gewerbering 7
47661 Issum
Germany

T: +49 2835 955 3990‬
info@haltercnc.com

VAT ID: DE326335222
Company ID: HRB 16121



Find a dealer

Contact North America

HALTER CNC Robotics LLC
21995 Fillmore Road
Cascade, Iowa 52033
United States

T: 800 314 8261
info@haltercncrobotics.com

VAT ID: US473961908

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