800-314-8261

Turnstacker Big 35/70

Loading robot with stacking function for lathes

COMPACT 12 PREMIUM 25/35 BIG 35/70
TurnStacker-Big-35-70
TurnStacker-Big-35-70

TurnStacker Big 35/70

Turning

The TurnStacker Big 35/70 is a loading robot for turning with a high buffer capacity for workpieces up to 300 mm in diameter.

  • For turning

  • Maximum diameter 300 mm

  • High buffer capacity through stacking function

  • Set-up time of less than 5 minutes

  • Preparing new batch while the robot is running

  • Machine access is maintained

  • With a 35 or 70 kg robotarm

  • Many extra functionalities - see here

TurnStacker-Big-35-70 (resized) Detail Halter TurnStacker Big 70 TURNSTACKER BIG 35_70

Welke draaimachines kunnen we automatiseren?

Beladingsrobot voor CNC-draaimachines

Halter heeft de robot voor het automatisch beladen van uw CNC-draaimachine. Wij bieden kleinere installaties met complete machine-toegang en grotere installaties met fantastische user experience. Altijd met de Halter-service.

Meer over draaimachine automatiseren

Button Button

Capacity & Specifications

Workpiece diameter (min - max) 1.69" - 11.81"
Height of workpiece (min - max) 0.39" - 8.85"
Maximum load capacity robot arm 77.16 lbs / 154.32 lbs
Maximum total weight on rotating table 6063 lbs
Maximum stacking height 17.71"
Number of stacking stations (1 empty) 12
Maximum weight per station 551 lbs
Max. number of workpieces at workpiece height of 10 mm 495
Max. number of workpieces at workpiece height of 20 mm 242
Max. number of workpieces at workpiece height of 50 mm 99
Max. number of workpieces at workpiece height of 70 mm 66
Max. number of workpieces at workpiece height of 85 mm 55
Max. number of workpieces at workpiece height of 110 mm 44
Max. number of workpieces at workpiece height of 150 mm 33
Max. number of workpieces at workpiece height of 225 mm 22
Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movable by 5 t forklift truck, crane
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm 77.16 lbs / 154.32 lbs
Drip tray for leaking coolant
Workpiece turnover station for two-sided machining Option
Status light Option
Standard robot-machine interface for every CNC machine
Intuitive and graphical programming in 12 steps
Touchscreen 15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with 4

HALTER SmartControl standard functionalities

Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Workpiece turnover function for two-sided machining Option
Unloading workpiece on pallet Option
Unloading workpiece on external fixed position, e.g. conveyor belt Option
Unloading of residual material Option
Collecting a workpiece from a revolver tool Option
Cleaning of workpiece outside the CNC-machine Option
Positioning workpiece on measuring station Option
Removal of rejected workpieces Option
Workpiece side-gripping Option
Radial positioning of the workpiece in the chuck Option
Customer-specific functionalities On request
3-finger gripper for round workpieces
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quickly adjustable gripper fingers
Workpiece-specific gripper fingers Option
Pressure sensor on the robot arm monitors air pressure
In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Autom. servo-driven door opener with integrated safety mechanism Option
Closed safety circuit
Voltage 208 V
Peak consumption 30 A / 60 A
Compressed air pressure 94.3 psi
Length 110.23"
Width 88.58"
Height 87.4"
Total weight 5489 lbs / 6172 lbs

Capacity
Workpiece diameter (min - max) 1.69" - 11.81"
Height of workpiece (min - max) 0.39" - 8.85"
Maximum load capacity robot arm 77.16 lbs / 154.32 lbs
Maximum total weight on rotating table 6063 lbs
Maximum stacking height 17.71"
Number of stacking stations (1 empty) 12
Maximum weight per station 551 lbs
Max. number of workpieces at workpiece height of 10 mm 495
Max. number of workpieces at workpiece height of 20 mm 242
Max. number of workpieces at workpiece height of 50 mm 99
Max. number of workpieces at workpiece height of 70 mm 66
Max. number of workpieces at workpiece height of 85 mm 55
Max. number of workpieces at workpiece height of 110 mm 44
Max. number of workpieces at workpiece height of 150 mm 33
Max. number of workpieces at workpiece height of 225 mm 22

System
Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movable by 5 t forklift truck, crane
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm 77.16 lbs / 154.32 lbs
Drip tray for leaking coolant
Workpiece turnover station for two-sided machining Option
Status light Option
Standard robot-machine interface for every CNC machine

HALTER SmartControl
Intuitive and graphical programming in 12 steps
Touchscreen 15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with 4

HALTER SmartControl standard functionalities

Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Workpiece turnover function for two-sided machining Option
Unloading workpiece on pallet Option
Unloading workpiece on external fixed position, e.g. conveyor belt Option
Unloading of residual material Option
Collecting a workpiece from a revolver tool Option
Cleaning of workpiece outside the CNC-machine Option
Positioning workpiece on measuring station Option
Removal of rejected workpieces Option
Workpiece side-gripping Option
Radial positioning of the workpiece in the chuck Option
Customer-specific functionalities On request

Grippers
3-finger gripper for round workpieces
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quickly adjustable gripper fingers
Workpiece-specific gripper fingers Option
Pressure sensor on the robot arm monitors air pressure

Safety
In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Autom. servo-driven door opener with integrated safety mechanism Option
Closed safety circuit

Input
Voltage 208 V
Peak consumption 30 A / 60 A
Compressed air pressure 94.3 psi

Dimensions
Length 110.23"
Width 88.58"
Height 87.4"
Total weight 5489 lbs / 6172 lbs

Need a hand getting started?

We’l be happy to answer any practical questions and show you how our automation can be used for your CNC machine.
Daren Manternach
Sales Executive USA, Canada, Mexico
T   +1 515-391-0140
E   d.manternach@haltercncrobotics.com
Jason Zuck
Sales Representative USA
T   +1 319-481-7101
E   j.zuck@haltercncrobotics.com
Neil Hughes
Sales Executive USA
T   +1 563-513-5929
E   n.hughes@haltercncrobotics.com

Extra functionalities of the Halter loading robots

Additional functionalities allow you to use the loading robot even more efficiently. Thus, we offer automation solutions that grow with your business.

WORKPIECE TURNOVER FUNCTION FOR TWO-SIDED MACHINING

After one side of the workpiece is machined (OP10), the half-finished workpiece is positioned on a turnover station. Then it can be gripped on the other side of the workpiece and again placed in the chuck or vice of the CNC machine so the second side can be machined (OP20).

Watch the video
Workpiece turnover function for two-sided machining 1

Unloading the Workpiece onto a Pallet

The finished workpieces can be unloaded onto an additional pallet. This is ideal if you want to add buffer capacity or load heavy workpieces.

Watch the video
Unloading workpiece onto a pallet 1

Unloading workpiece onto an external fixed location


A workpiece can be unloaded onto an external location, i.e. a conveyor belt.

Watch the video
Unloading workpiece onto an external fixed location 1

COLLECTING A WORKPIECE FROM A REVOLVER TOOL

The workpiece can be collected from a pickoff tool after machining in the CNC machine.

Watch the video
Workpiece on revolver tool kopie 1

Cleaning the Workpiece Outside the CNC Machine

The robot unloads the CNC machine and then moves the workpiece to an external cleaning station before returning the workpiece to the HALTER LoadAssistant.

Cleaning workpiece outside the CNC machine 1

Positioning the Workpiece on a Measuring Station

The robot unloads the CNC machine and moves the workpiece to an external measuring station before returning the workpiece to the HALTER LoadAssistant. The robot can place rejected workpieces in a separate position.

Watch the video
Positioning workpiece on a measuring station 1

WORKPIECE SIDE-GRIPPING

The workpiece is axially taken from the loading table and positioned on a side-gripping station. Then it is regripped perpendicularly and positioned in the vice of the CNC machine. This allows a high buffer capacity for long workpieces.

Shaft Handling

Long shafts can be loaded and unloaded with seamless placement in the chuck, creating high capacity for shafts up to 600 mm, with standard grid plates and up to 1000 mm with custom grid plates.

Watch the video
Shaft handling 1

Customer-Specific Functionalities

Halter’s application engineering team can design grid plates and special gripper fingers for your specific workpieces or castings - for example, if you want to automate castings or other workpieces that require special handling. All these customer-specific solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of our solutions ensures that you can automate an even greater variety of workpieces.

Watch the video
Customer-specific functionalities 1

 

Welke draaimachines kunnen we automatiseren?

Beladingsrobot voor CNC-draaimachines

Halter heeft de robot voor het automatisch beladen van uw CNC-draaimachine. Wij bieden kleinere installaties met complete machine-toegang en grotere installaties met fantastische user experience. Altijd met de Halter-service.

Meer over draaimachine automatiseren

Beladingsrobot voor CNC-freesbanken

Het automatisch beladen van uw bestaande of nieuwe freesmachine is zo geregeld met Halter. Te gebruiken voor lichte en zware rechtshoekige producten. Door de flexibiliteit en efficiëntie een goede terugverdientijd.

Meer over freesbank automatiseren

REAL CUSTOMERS. REAL STORIES. REAL RESULTS.

1000+ happy customers. This is what we care about.
Joseph Hurley, CEO | Pro Products, Inc.

"We are achieving our production target with just one CNC operator."

Read more
Rick Hoffman, CEO | EIMCo LLC

"We can easily move the Halter from one machine to the other."

Read more
Matt James, President | M&M Precision Machining

"With the Halter TurnStacker Premium 20 we manufacture 30% more parts each day."

Read more
Randy Decker, Owner | Decker Precision Machining Inc.

"My operators can work with the Halter; no robot knowledge is required at all."

Read more
More customer cases

Contact Europe

HALTER CNC Automation GmbH
Gewerbering 7
47661 Issum
Germany

T: +49 2835 955 3990‬
info@haltercnc.com

VAT ID: DE326335222
Company ID: HRB 16121



Find a dealer

Contact North America

HALTER CNC Robotics LLC
21995 Fillmore Road
Cascade, Iowa 52033
United States

T: 800-314-8261
info@haltercncrobotics.com

VAT ID: US473961908

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