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The MillStacker Premium 20/35 is a robotic loading solution for milling with a high capacity for workpieces up to 300 mm.

  • Min. workpiece (lxw): 40 mm x 40 mm
  • Max. load capacity robot arm: 20/35 kg
  • Max. total weight on rotating table: 1250 kg
  • Max. height of workpiece: 175 mm

MillStacker Premium 20/35

Milling

The MillStacker Premium 20/35 is a robotic loading solution for milling with a high capacity for workpieces up to 300 mm.

Increase your efficiency with a set up time that is shorter than 5 minutes and prepare a new batch while the robot is running.

The MillStacker Premium is easily moved from one CNC machine to another.

Your benefits when choosing Halter

  • Short delivery time
  • Turn-key installation
  • Local and remote support
  • Favorable financing
Download spec sheet

Download spec sheet

MillStacker-Premium-20-35

Capacity & specifications

Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movableby pallet truck
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm20 kg / 35 kg
Drip tray for leaking coolant
Workpiece side-gripping stationOption
Workpiece turn-around station for two-sided machiningOption
Status lightOption
Standard robot-machine interface for every CNC machine
Intuitive and graphical programming in 12 steps
Touch screen15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Positioning workpiece in machine vise with soft push function
Workpiece turn-around function for two-sided machining
Workpiece regripping for accurate positioning Inside and outside gripping
Inside and outside gripping
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Unloading workpiece on palletOption
Unloading workpiece on external fixed position ,e.g. conveyor beltOption
Unloading of residual materialOption
Cleaning of workpiece outside the CNC machineOption
Positioning workpiece on measuring stationOption
Removal of rejected workpiecesOption
Workpiece side-grippingOption
Customer-specific functionalitiesOn request
2-finger gripper for rectangular workpieces
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pressure sensor on the robot arm monitors air pressure
In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Standard safety fence between CNC machine and the Halter
Autom. servo-driven door opener with integrated safety mechanismOption
Closed safety circuit
Voltage400 V
Peak consumption16 A
Compressed air pressure6 bar
Length1750 mm
Width1434 mm
Height2220 mm
Total weight1210 kg / 1220 kg
Minimum workpiece (L x W)40 mm x 40 mm
Maximum square workpiece (L x W)180 mm x 180 mm
Maximum rectangle workpiece (L x W)80 mm x 300 mm
Maximum height of workpiece175 mm
Maximum load capacity robot arm20 kg / 35 kg
Maximum total weight on rotating table1250 kg
Maximum stacking height350 mm
Number of stacking stations (1 empty)12
Maximum weight per station115 kg
Max. number of workpieces at workpiece height of 10 mm385
Max. number of workpieces at workpiece height of 20 mm187
Max. number of workpieces at workpiece height of 50 mm77
Max. number of workpieces at workpiece height of 70 mm55
Max. number of workpieces at workpiece height of 85 mm44
Max. number of workpieces at workpiece height of 110 mm33
Max. number of workpieces at workpiece height of 150 mm22

System

Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movableby pallet truck
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm20 kg / 35 kg
Drip tray for leaking coolant
Workpiece side-gripping stationOption
Workpiece turn-around station for two-sided machiningOption
Status lightOption
Standard robot-machine interface for every CNC machine

HALTER SmartControl

Intuitive and graphical programming in 12 steps
Touch screen15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Positioning workpiece in machine vise with soft push function
Workpiece turn-around function for two-sided machining
Workpiece regripping for accurate positioning Inside and outside gripping
Inside and outside gripping
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Unloading workpiece on palletOption
Unloading workpiece on external fixed position ,e.g. conveyor beltOption
Unloading of residual materialOption
Cleaning of workpiece outside the CNC machineOption
Positioning workpiece on measuring stationOption
Removal of rejected workpiecesOption
Workpiece side-grippingOption
Customer-specific functionalitiesOn request

Grippers

2-finger gripper for rectangular workpieces
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pressure sensor on the robot arm monitors air pressure

Safety

In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Standard safety fence between CNC machine and the Halter
Autom. servo-driven door opener with integrated safety mechanismOption
Closed safety circuit

Input

Voltage400 V
Peak consumption16 A
Compressed air pressure6 bar

Dimensions

Length1750 mm
Width1434 mm
Height2220 mm
Total weight1210 kg / 1220 kg

Capacity

Minimum workpiece (L x W)40 mm x 40 mm
Maximum square workpiece (L x W)180 mm x 180 mm
Maximum rectangle workpiece (L x W)80 mm x 300 mm
Maximum height of workpiece175 mm
Maximum load capacity robot arm20 kg / 35 kg
Maximum total weight on rotating table1250 kg
Maximum stacking height350 mm
Number of stacking stations (1 empty)12
Maximum weight per station115 kg
Max. number of workpieces at workpiece height of 10 mm385
Max. number of workpieces at workpiece height of 20 mm187
Max. number of workpieces at workpiece height of 50 mm77
Max. number of workpieces at workpiece height of 70 mm55
Max. number of workpieces at workpiece height of 85 mm44
Max. number of workpieces at workpiece height of 110 mm33
Max. number of workpieces at workpiece height of 150 mm22

MILLSTACKER MODELS CAN BE EXTENDED WITH ADDITIONAL FEATURES

 

WORKPIECE-SPECIFIC SOLUTIONS

Halter’s application engineering team can design special loading solutions and gripper fingers for your specific workpieces. For example, if you want to automate castings or other workpieces which need special handling. All these custom solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of the solutions that we offer ensures that you can automate even greater variation of workpieces.

 

OPTIONAL FUNCTIONALITIES

  • Unloading workpiece on pallet

  • Unloading workpiece on external fixed position, e.g. conveyor belt

  • Unloading of residual material

  • Cleaning of workpiece outside the CNC machine

MILLSTACKER MODELS CAN BE EXTENDED WITH ADDITIONAL FEATURES

Custom grid plate 4

 

 

  • Positioning workpiece on measuring station

  • Removal of rejected workpieces

  • Workpiece side-gripping

  • Customer-specific functionalities

How it works

Hundreds of LoadAssistants are being used by satisfied customers. Through an international network of certified partners and Halter field service engineers, you can expect the very best from us.  Like short delivery times, turnkey delivery, set-up and training. In 95% of cases, our customers achieve a return on investment of less than 18 months.

COMMITED TO PERFORMANCE. DEDICATED TOT DELIVER.

Quotation or personal advice?

If you are interested in the HALTER LoadAssistant and would like to receive a quotation or tailored advice, please click on the button below and fill in the form. One of our experts will contact you as soon as possible.

Request a quote

Why our customers choose the MillStacker Premium 20/35

Joseph Hurley | Pro Products LLC

“We are achieving our production target with just one CNC operator”

Read more
Martin Richter | Tornado Antriebstechnik

"We achieve a spindle efficiency of 92% thanks to the HALTER LoadAssistant"

Read more
Tom Hogeling | Odemar Metaal B.V.

"Because the HALTER LoadAssistant could be adapted to our specific needs, we can produce more flexibly and efficiently"

Read more
Boris Malek | FEWI d.o.o.

The Operation of the HALTER LoadAssistant is literally childishly simple."

Read more
Rainer Reimer | Alfred Reimer GmbH

“We produce at a more favorable price than low-wage countries."

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Remco van der Voorden, Directeur | Geotech Metals BV

”We produce much more without hiring additional operators.”

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Reinhard Panzer | Panzer Drehtechnik GmbH

‘’We chose the Halter because of its flexibility in conjunction with the easy operation."

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Rick Hoffman | EIMCo, LLC

“We can easily move the Halter from one machine to the other.”

Read more
Nigel Eames | FB Chain Ltd

‘’The Halter enables us to immediately increase production when needed, without extra personnel."

Read more
Matt James | M&M Precision Machining

"With the Halter TurnStacker Premium 20 we manufacture 30% more parts each day".

Read more
HALTER CNC automation workshop

Register for workshop

Discover the simplicity of the HALTER LoadAssistant during a customized workshop for your company in one of the HALTER Technology Centers or at our reference customer in your area. 

Online demo is also possible!

What do you know at the end of the workshop?

  • You know how it works and what the HALTER can
  • You can set and run the robot by yourself
  • You know where and how the HALTER fits optimal in your production
  • You know how quickly the HALTER can be earned back in your company
Register for workshop