TurnStacker Premium 25/35

Turning

The TurnStacker Premium 25/35 is a robotic loading solution for turning with a high capacity for diameters up to 230 mm.

Increase your efficiency with a set up time that is shorter than 5 minutes and prepare a new batch while the robot is running.

The TurnStacker Premium is easily moved from one CNC machine to another.

Your benefits for choosing Halter

Short delivery time
Turn-key installation
Local and remote support
Favorable financing

Capacity & specifications

Rigid industrial construction

Rotating loading table

Full enclosure and protection

Movableby pallet truck

Placed on 3-point self-centering anchors

Fanuc 6-axis robot arm25 kg / 35 kg

Drip tray for leaking coolant

Workpiece turnover station for two-sided machiningOption

Status lightOption

Standard robot-machine interface for every CNC machine

Intuitive and graphical programming in 12 steps

Touch screen15 inch

Free choice of pre-installed language

Input can be entered in inches or mm

Software analysis for machine utilization

Automatic program storage

Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Unload-only function in combination with bar feeder

Inside and outside gripping

Workpiece loading in chuck with or without pressure star

Adjusting airblow distance

Working with spindle orientation of the CNC machine

Eccentric loading and unloading

Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Workpiece turnover function for two-sided machiningOption

Unloading workpiece on palletOption

Unloading workpiece on external fixed position, e.g. conveyor beltOption

Unloading of residual materialOption

Collecting a workpiece from a revolver tool Option

Cleaning of workpiece outside the CNC machineOption

Positioning workpiece on measuring stationOption

Removal of rejected workpiecesOption

Workpiece side-grippingOption

Radial positioning of the workpiece in the chuckOption

Customer-specific functionalities On request

3-finger gripper for round workpieces

Separate grippers for raw and machined workpieces

Airblow system

Workpiece detection system by open/close message

Quickly adjustable gripper fingers

Workpiece-specific gripper fingersOption

Pressure sensor on the robot arm monitors air pressure

In-machine-space function

Fanuc DCS area in combination with the Sick floor scanner

Sliding door provided with safety sensors

Standard safety fence between CNC machine and the Halter

Autom. servo-driven door opener with integrated safety mechanismOption

Closed safety circuit

Voltage 400 V

Peak consumption16 A

Compressed air pressure6,5 bar

Length1750 mm

Width1434 mm

Height2220 mm

Total weight1210 kg / 1220 kg

Workpiece diameter (min - max)43 mm – 230 mm

Height of workpiece (min - max)10 mm - 175 mm

Maximum load capacity robot arm25 kg / 35 kg

Maximum total weight on rotating table 1265 kg

Maximum stacking height350 mm

Number of stacking stations (1 empty)12

Maximum weight per station115 kg

Max. number of workpieces at workpiece height of 10 mm385

Max. number of workpieces at workpiece height of 20 mm187

Max. number of workpieces at workpiece height of 50 mm77

Max. number of workpieces at workpiece height of 70 mm55

Max. number of workpieces at workpiece height of 85 mm44

Max. number of workpieces at workpiece height of 110 mm33

Max. number of workpieces at workpiece height of 150 mm22

System

Rigid industrial construction

Rotating loading table

Full enclosure and protection

Movableby pallet truck

Placed on 3-point self-centering anchors

Fanuc 6-axis robot arm25 kg / 35 kg

Drip tray for leaking coolant

Workpiece turnover station for two-sided machiningOption

Status lightOption

Standard robot-machine interface for every CNC machine

HALTER SmartControl

Intuitive and graphical programming in 12 steps

Touch screen15 inch

Free choice of pre-installed language

Input can be entered in inches or mm

Software analysis for machine utilization

Automatic program storage

Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Unload-only function in combination with bar feeder

Inside and outside gripping

Workpiece loading in chuck with or without pressure star

Adjusting airblow distance

Working with spindle orientation of the CNC machine

Eccentric loading and unloading

Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Workpiece turnover function for two-sided machiningOption

Unloading workpiece on palletOption

Unloading workpiece on external fixed position, e.g. conveyor beltOption

Unloading of residual materialOption

Collecting a workpiece from a revolver tool Option

Cleaning of workpiece outside the CNC machineOption

Positioning workpiece on measuring stationOption

Removal of rejected workpiecesOption

Workpiece side-grippingOption

Radial positioning of the workpiece in the chuckOption

Customer-specific functionalities On request

Grippers

3-finger gripper for round workpieces

Separate grippers for raw and machined workpieces

Airblow system

Workpiece detection system by open/close message

Quickly adjustable gripper fingers

Workpiece-specific gripper fingersOption

Pressure sensor on the robot arm monitors air pressure

Safety

In-machine-space function

Fanuc DCS area in combination with the Sick floor scanner

Sliding door provided with safety sensors

Standard safety fence between CNC machine and the Halter

Autom. servo-driven door opener with integrated safety mechanismOption

Closed safety circuit

Input

Voltage 400 V

Peak consumption16 A

Compressed air pressure6,5 bar

Dimensions

Length1750 mm

Width1434 mm

Height2220 mm

Total weight1210 kg / 1220 kg

Capacity

Workpiece diameter (min - max)43 mm – 230 mm

Height of workpiece (min - max)10 mm - 175 mm

Maximum load capacity robot arm25 kg / 35 kg

Maximum total weight on rotating table 1265 kg

Maximum stacking height350 mm

Number of stacking stations (1 empty)12

Maximum weight per station115 kg

Max. number of workpieces at workpiece height of 10 mm385

Max. number of workpieces at workpiece height of 20 mm187

Max. number of workpieces at workpiece height of 50 mm77

Max. number of workpieces at workpiece height of 70 mm55

Max. number of workpieces at workpiece height of 85 mm44

Max. number of workpieces at workpiece height of 110 mm33

Max. number of workpieces at workpiece height of 150 mm22

TURNSTACKER MODELS CAN BE EXTENDED WITH ADDITIONAL FEATURES

WORKPIECE-SPECIFIC SOLUTIONS

Halter’s application engineering team can design special loading solutions and gripper fingers for your specific workpieces. For example, if you want to automate castings or other workpieces which need special handling. All these custom solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of the solutions that we offer ensures that you can automate even greater variation of workpieces.

Optional functionalities

Unloading workpiece on pallet
Unloading workpiece on external fixed position, e.g. conveyor belt
Unloading of residual material
Collecting a workpiece from a revolver tool
Cleaning of workpiece outside the CNC machine

TURNSTACKER MODELS CAN BE EXTENDED WITH ADDITIONAL FEATURES

Custom grid plate 6-2

Positioning workpiece on measuring station
Removal of rejected workpieces
Workpiece side-gripping
Workpiece orientation in chuck of the CNC machine
Customer-specific functionalities

How it works

Hundreds of LoadAssistants are being used by satisfied customers. Through an international network of certified partners and Halter field service engineers, you can expect the very best from us. Like short delivery times, turnkey delivery, set-up and training. In 95% of cases, our customers achieve a return on investment of less than 18 months.

COMMITTED TO PERFORMANCE. DEDICATED TOT DELIVER.

Quotation or personal advice?

If you are interested in the HALTER LoadAssistant and would like to receive a quotation or tailored advice, please click on the button below and fill in the form. One of our experts will contact you as soon as possible.

Why our customers choose the Turnstacker Premium 25/35

Joseph Hurley, CEO | Pro Products, Inc.

"We are achieving our production target with just one CNC operator."

Martin Richter, Project Manager | Tornado Antriebstechnik

"We achieve a spindle efficiency of 92% thanks to the HALTER LoadAssistant."

Tom Hogeling, Owner | Odemar Metaal B.V.

"Because the HALTER LoadAssistant could be adapted to our specific needs, we can produce more flexibly and efficiently."

Matt James, President | M&M Precision Machining

"With the Halter TurnStacker Premium 20 we manufacture 30% more parts each day."

Johannes Lautenschläger, Head Machinery | KNOLL Maschinenbau GmbH

"The loading robot offers additional potential for unmanned shifts to produce less complex components."

Dick Koster, Co-Owner | Bruins Precisie Metaal V.O.F.

TurnStacker Premium 25/35

Turning

Your benefits for choosing Halter

Capacity & specifications

HALTER SmartControl standard functionalities

HALTER SmartControl enables the following optional functionalities

System

HALTER SmartControl

HALTER SmartControl standard functionalities

HALTER SmartControl enables the following optional functionalities

Grippers

Safety

Input

Dimensions

Capacity

TURNSTACKER MODELS CAN BE EXTENDED WITH ADDITIONAL FEATURES

WORKPIECE-SPECIFIC SOLUTIONS

Optional functionalities

TURNSTACKER MODELS CAN BE EXTENDED WITH ADDITIONAL FEATURES

How it works

COMMITTED TO PERFORMANCE. DEDICATED TOT DELIVER.

Quotation or personal advice?

Why our customers choose the Turnstacker Premium 25/35

"We are achieving our production target with just one CNC operator."

"We achieve a spindle efficiency of 92% thanks to the HALTER LoadAssistant."

"Because the HALTER LoadAssistant could be adapted to our specific needs, we can produce more flexibly and efficiently."

"With the Halter TurnStacker Premium 20 we manufacture 30% more parts each day."

"The loading robot offers additional potential for unmanned shifts to produce less complex components."

"The HALTER LoadAssistant works so well that we are considering the purchase of a second robot."

Register for workshop

What do you know at the end of the workshop?

Personal advice
or question?

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TurnStacker Premium 25/35

Turning

Your benefits for choosing Halter

Download spec sheet

Request a quote

Capacity & specifications

HALTER SmartControl standard functionalities

HALTER SmartControl enables the following optional functionalities

System

HALTER SmartControl

HALTER SmartControl standard functionalities

HALTER SmartControl enables the following optional functionalities

Grippers

Safety

Input

Dimensions

Capacity

TURNSTACKER MODELS CAN BE EXTENDED WITH ADDITIONAL FEATURES

WORKPIECE-SPECIFIC SOLUTIONS

Optional functionalities

TURNSTACKER MODELS CAN BE EXTENDED WITH ADDITIONAL FEATURES

How it works

COMMITTED TO PERFORMANCE. DEDICATED TOT DELIVER.

Quotation or personal advice?

Why our customers choose the Turnstacker Premium 25/35

"We are achieving our production target with just one CNC operator."

"We achieve a spindle efficiency of 92% thanks to the HALTER LoadAssistant."

"Because the HALTER LoadAssistant could be adapted to our specific needs, we can produce more flexibly and efficiently."

"With the Halter TurnStacker Premium 20 we manufacture 30% more parts each day."

"The loading robot offers additional potential for unmanned shifts to produce less complex components."

"The HALTER LoadAssistant works so well that we are considering the purchase of a second robot."

Register for workshop

What do you know at the end of the workshop?

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