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The Universal Big 35/70 is a robotic loading solution for turning and milling and is designed especially for loading heavy workpieces.  It also has a high capacity for long shafts up to 800 mm.

  • Workpiece diameter (min - max)  10 mm - 300 mm
  • Maximum workpiece (L x W) 300 mm x 300 mm
  • Maximum load capacity robot arm 35 kg / 70 kg
  • Maximum height of workpiece 450 / 800 mm

HALTER Universal Big 35/70

Turning/milling

The Universal Big 35/70 is a robotic loading solution for turning and milling and is designed especially for loading heavy workpieces.  It also offers a high capacity for long shafts up to 800 mm. 

Increase your efficiency with a set up time that is shorter than 5 minutes and prepare a new batch while the robot is running. 

Your benefits for choosing Halter

  • Short delivery time
  • Turn-key installation
  • Local and remote support
  • Favorable financing
Download spec sheet

Download spec sheet

Halter LoadAssistant Universal Big loading robot

Capacity & specifications

Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movableby 5 t forklift truck, crane
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm35 kg / 70 kg
Drip tray for leaking coolant
Workpiece side-gripping stationOption
Workpiece turn-around station for two-sided machiningOption
Status lightOption
Standard robot-machine interface for every CNC machine
Intuitive and graphical programming in 12 steps
Touch screen21 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Positioning workpiece in machine vise with soft push function
Workpiece turn-around function for two-sided machining
Workpiece regripping for accurate positioning
Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Unloading workpiece on palletOption
Unloading workpiece on external fixed position, e.g. conveyor beltOption
Unloading of residual materialOption
Collecting a workpiece from a revolver tool Option
Cleaning of workpiece outside the CNC machineOption
Positioning workpiece on measuring stationOption
Removal of rejected workpiecesOption
Workpiece side-grippingOption
Radial positioning of the workpiece in the chuckOption
Customer-specific functionalities On request
2-finger gripper for rectangular workpiecesOption
3-finger gripper for round workpiecesOption
2-finger gripper for long shaftsOption
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quick change system for exchanging grippersOption
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pressure sensor on the robot arm monitors air pressure
In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Automatic servo-driven door opener with integrated safety mechanismOption
Closed safety circuit
Voltage 400 V
Peak consumption16 A / 32 A
Compressed air pressure6 bar
Length2800 mm
Width2250 mm
Height2220 mm
Total weight2490 kg / 2800 kg
Workpiece diameter (min-max)10 mm - 300 mm
Minimum workpiece (L x W)10 mm x 10 mm
Maximum workpiece (L x W)300 mm x 300mm
Maximum height of workpiece300 mm
Maximum load capacity robot arm35 kg / 70 kg
Maximum total weight on rotating table3000 kg
Max. number of workpieces for grid plate 10-35 mm320
Max. number of workpieces for grid plate 23-55 mm220
Max. number of workpieces for grid plate 23-85 mm120
Max. number of workpieces for grid plate 23-115 mm82
Max. number of workpieces for grid plate 23-135 mm44
Max. number of workpieces for grid plate 23-175 mm28
Max. number of workpieces for grid plate 23-195 mm24
Max. number of workpieces for grid plate 23-230 mm18
Max. number of workpieces for grid plate 23-300 mm10
Workpiece-specific grid platesOption

Capacity for long shafts

Workpiece diameter (min-max)10-40 mm / 10-80 mm
Minimum workpiece (L x W)10 mm x 10 mm
Maximum workpiece (L x W)40x40 mm / 80x80 mm
Maximum height of workpiece450 mm / 800 mm
Maximum weight of workpiece (turning)8 kg / 30 kg
Maximum weight of workpiece (milling)8 kg / 23 kg
Maximum load capacity robot arm35 kg / 70 kg
Maximum total weight on rotating table3000 kg
Max. number of workpieces for grid plate 10-35 mm320
Max. number of workpieces for grid plate 23-55 mm220
Max. number of workpieces for grid plate 23-85 mm120

System

Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movableby 5 t forklift truck, crane
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm35 kg / 70 kg
Drip tray for leaking coolant
Workpiece side-gripping stationOption
Workpiece turn-around station for two-sided machiningOption
Status lightOption
Standard robot-machine interface for every CNC machine

HALTER SmartControl

Intuitive and graphical programming in 12 steps
Touch screen21 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Positioning workpiece in machine vise with soft push function
Workpiece turn-around function for two-sided machining
Workpiece regripping for accurate positioning
Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Unloading workpiece on palletOption
Unloading workpiece on external fixed position, e.g. conveyor beltOption
Unloading of residual materialOption
Collecting a workpiece from a revolver tool Option
Cleaning of workpiece outside the CNC machineOption
Positioning workpiece on measuring stationOption
Removal of rejected workpiecesOption
Workpiece side-grippingOption
Radial positioning of the workpiece in the chuckOption
Customer-specific functionalities On request

Grippers

2-finger gripper for rectangular workpiecesOption
3-finger gripper for round workpiecesOption
2-finger gripper for long shaftsOption
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quick change system for exchanging grippersOption
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pressure sensor on the robot arm monitors air pressure

Safety

In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Automatic servo-driven door opener with integrated safety mechanismOption
Closed safety circuit

Input

Voltage 400 V
Peak consumption16 A / 32 A
Compressed air pressure6 bar

Dimensions

Length2800 mm
Width2250 mm
Height2220 mm
Total weight2490 kg / 2800 kg

Capacity

Workpiece diameter (min-max)10 mm - 300 mm
Minimum workpiece (L x W)10 mm x 10 mm
Maximum workpiece (L x W)300 mm x 300mm
Maximum height of workpiece300 mm
Maximum load capacity robot arm35 kg / 70 kg
Maximum total weight on rotating table3000 kg
Max. number of workpieces for grid plate 10-35 mm320
Max. number of workpieces for grid plate 23-55 mm220
Max. number of workpieces for grid plate 23-85 mm120
Max. number of workpieces for grid plate 23-115 mm82
Max. number of workpieces for grid plate 23-135 mm44
Max. number of workpieces for grid plate 23-175 mm28
Max. number of workpieces for grid plate 23-195 mm24
Max. number of workpieces for grid plate 23-230 mm18
Max. number of workpieces for grid plate 23-300 mm10
Workpiece-specific grid platesOption

Capacity for long shafts

Workpiece diameter (min-max)10-40 mm / 10-80 mm
Minimum workpiece (L x W)10 mm x 10 mm
Maximum workpiece (L x W)40x40 mm / 80x80 mm
Maximum height of workpiece450 mm / 800 mm
Maximum weight of workpiece (turning)8 kg / 30 kg
Maximum weight of workpiece (milling)8 kg / 23 kg
Maximum load capacity robot arm35 kg / 70 kg
Maximum total weight on rotating table3000 kg
Max. number of workpieces for grid plate 10-35 mm320
Max. number of workpieces for grid plate 23-55 mm220
Max. number of workpieces for grid plate 23-85 mm120

Universal models can be extended with additional features

Custom-grid-plate Copy 2

 

Workpiece-specific solutions

Halter’s application engineering team can design special grid plates and gripper fingers for your specific workpieces. For example, if you want to automate castings or other workpieces which need special handling. All these custom solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of the solutions that we offer ensures that you can automate even greater variation of workpieces.

 

OPTIONAL FUNCTIONALITIES

  • Unloading workpiece on pallet

  • Unloading workpiece on external fixed position, e.g. conveyor belt

  • Unloading of residual material

  • Collecting a workpiece from a revolver tool

  • Cleaning of workpiece outside the CNC machine

 

 

Universal models can be extended with additional features

Custom-grid-plate-1

 

LONG SHAFTS OPTION

The HALTER Universal is deliverable with the Long shafts option, which enables you to load workpieces with a length of up to 800 mm, depending on the model. For this option, we supply the complete package of an additional 2-finger gripper, gripper fingers for a range of diameters, extended height-adjustable pins to support the grid plates and a regripping station.

 

 

  • Positioning workpiece on measuring station

  • Removal of rejected workpieces

  • Workpiece side-gripping

  • Workpiece orientation in chuck of the CNC machine

  • Customer-specific functionalities

How it works

Hundreds of LoadAssistants are being used by satisfied customers. Through an international network of certified partners and Halter field service engineers, you can expect the very best from us.  Like short delivery times, turnkey delivery, set-up and training. In 95% of cases, our customers achieve a return on investment of less than 18 months.

COMMITTED TO PERFORMANCE. DEDICATED TOT DELIVER.

Quotation or personal advice?

If you are interested in the HALTER LoadAssistant and would like to receive a quotation or tailored advice, please click on the button below and fill in the form. One of our experts will contact you as soon as possible.

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Why our customers choose the HALTER LoadAssistant

Gerco van Amerongen, Managing Director & Owner | JEVA Metaalbewerking B.V.

"We have been able to increase our production capacity with the HALTER LoadAssistant."

Read more
Sven Reimus, Owner | Separator Spares International BV

"Our operators now have more added value."

Read more
HALTER CNC automation workshop

Halter workshops

Discover the simplicity of the HALTER LoadAssistant during a customized workshop for your company in one of the HALTER Technology Centers or at our reference customer in your area.

Online demo is also possible!

What do you know at the end of the workshop?

  • You know how it works and what the HALTER can
  • You can set and run the robot by yourself
  • You know where and how the HALTER fits optimal in your production
  • You know how quickly the HALTER can be earned back in your company
Register for workshop