+49 2835 955 3990

Universal Premium 25/35

Loading robot for turning and milling machines

BASIC 12 COMPACT 12 PREMIUM 25/35 BIG 35/70
Universal Premium 35
Universal Premium 35

Universal Premium 25/35

Turning/Milling

The Universal Premium 25/35 is a loading robot for turning and milling, covering the complete range of workpieces up to 270 mm.

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Capacity & Specifications

Workpiece diameter (min - max)10 mm - 270 mm
Minimum workpiece (L x W)10 mm x 10 mm
Maximum workpiece (L x W)270 mm x 270 mm
Height of workpiece (min - max)10 mm - 250 mm
Maximum load capacity robot arm25 kg / 35 kg
Maximum total weight on rotating table750 kg
Max. number of workpieces for grid plate 10-35 mm176
Max. number of workpieces for grid plate 23-55 mm136
Max. number of workpieces for grid plate 23-85 mm68
Max. number of workpieces for grid plate 23-115 mm40
Max. number of workpieces for grid plate 23-135 mm24
Max. number of workpieces for grid plate 23-175 mm18
Max. number of workpieces for grid plate 23-195 mm14
Max. number of workpieces for grid plate 23-230 mm10
Max. number of workpieces for grid plate 23-270 mm6
Workpiece-specific grid platesOption

Capacity for shaft handling

Workpiece diameter (min - max)- / 10 mm - 40 mm
Minimum workpiece (L x W)- / 10 mm x 10 mm
Maximum workpiece (L x W)- / 40 mm x 40 mm
Height of workpiece (min - max)- / 250 mm - 450 mm
Maximum weight of workpiece- / 4,5 kg
Maximum load capacity robot arm- / 35 kg
Maximum total weight on rotating table - / 750 kg
Max. number of workpieces for grid plate 10-35 mm- / 160
Max. number of workpieces for grid plate 23-55 mm- / 130
Max. number of workpieces for grid plate 23-85 mm - / 64
Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movableby pallet truck
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm25 kg / 35 kg
Drip tray for leaking coolant
Workpiece side-gripping stationOption
Workpiece turnover station for two-sided machiningOption
Status lightOption
Standard robot-machine interface for every CNC machine
Intuitive and graphical programming in 12 steps
Touchscreen15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Positioning workpiece in machine vise with soft push function
Workpiece regripping for accurate positioning
Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Workpiece turnover function for two-sided machiningOption
Unloading workpiece on palletOption
Unloading workpiece on external fixed position, e.g. conveyor beltOption
Unloading of residual materialOption
Collecting a workpiece from a revolver tool Option
Cleaning of workpiece outside the CNC machineOption
Positioning workpiece on measuring stationOption
Removal of rejected workpiecesOption
Workpiece side-grippingOption
Radial positioning of the workpiece in the chuckOption
Shaft handlingOption
Customer-specific functionalities On request
2-finger gripper for rectangular workpiecesOption
3-finger gripper for round workpiecesOption
2-finger gripper for shaft handlingOption
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quick change system for exchanging grippersOption
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pressure sensor on the robot arm monitors air pressure
In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Standard safety fence between CNC machine and the Halter
Automatic servo-driven door opener with integrated safety mechanismOption
Closed safety circuit
Voltage 400 V
Peak consumption16 A
Compressed air pressure6,5 bar
Length1750 mm
Width1434 mm
Height2220 mm
Total weight 1110 kg / 1120 kg

Capacity
Workpiece diameter (min - max)10 mm - 270 mm
Minimum workpiece (L x W)10 mm x 10 mm
Maximum workpiece (L x W)270 mm x 270 mm
Height of workpiece (min - max)10 mm - 250 mm
Maximum load capacity robot arm25 kg / 35 kg
Maximum total weight on rotating table750 kg
Max. number of workpieces for grid plate 10-35 mm176
Max. number of workpieces for grid plate 23-55 mm136
Max. number of workpieces for grid plate 23-85 mm68
Max. number of workpieces for grid plate 23-115 mm40
Max. number of workpieces for grid plate 23-135 mm24
Max. number of workpieces for grid plate 23-175 mm18
Max. number of workpieces for grid plate 23-195 mm14
Max. number of workpieces for grid plate 23-230 mm10
Max. number of workpieces for grid plate 23-270 mm6
Workpiece-specific grid platesOption

Capacity for shaft handling

Workpiece diameter (min - max)- / 10 mm - 40 mm
Minimum workpiece (L x W)- / 10 mm x 10 mm
Maximum workpiece (L x W)- / 40 mm x 40 mm
Height of workpiece (min - max)- / 250 mm - 450 mm
Maximum weight of workpiece- / 4,5 kg
Maximum load capacity robot arm- / 35 kg
Maximum total weight on rotating table - / 750 kg
Max. number of workpieces for grid plate 10-35 mm- / 160
Max. number of workpieces for grid plate 23-55 mm- / 130
Max. number of workpieces for grid plate 23-85 mm - / 64

System
Rigid industrial construction
Rotating loading table
Full enclosure and protection
Movableby pallet truck
Placed on 3-point self-centering anchors
Fanuc 6-axis robot arm25 kg / 35 kg
Drip tray for leaking coolant
Workpiece side-gripping stationOption
Workpiece turnover station for two-sided machiningOption
Status lightOption
Standard robot-machine interface for every CNC machine

HALTER SmartControl
Intuitive and graphical programming in 12 steps
Touchscreen15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Software analysis for machine utilization
Automatic program storage
Max. number of CNC machines to connect with4

HALTER SmartControl standard functionalities

Positioning workpiece in machine vise with soft push function
Workpiece regripping for accurate positioning
Unload-only function in combination with bar feeder
Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

HALTER SmartControl enables the following optional functionalities

Workpiece turnover function for two-sided machiningOption
Unloading workpiece on palletOption
Unloading workpiece on external fixed position, e.g. conveyor beltOption
Unloading of residual materialOption
Collecting a workpiece from a revolver tool Option
Cleaning of workpiece outside the CNC machineOption
Positioning workpiece on measuring stationOption
Removal of rejected workpiecesOption
Workpiece side-grippingOption
Radial positioning of the workpiece in the chuckOption
Shaft handlingOption
Customer-specific functionalities On request

Grippers
2-finger gripper for rectangular workpiecesOption
3-finger gripper for round workpiecesOption
2-finger gripper for shaft handlingOption
Separate grippers for raw and machined workpieces
Airblow system
Workpiece detection system by open/close message
Quick change system for exchanging grippersOption
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pressure sensor on the robot arm monitors air pressure

Safety
In-machine-space function
Fanuc DCS area in combination with the Sick floor scanner
Sliding door provided with safety sensors
Standard safety fence between CNC machine and the Halter
Automatic servo-driven door opener with integrated safety mechanismOption
Closed safety circuit

Input
Voltage 400 V
Peak consumption16 A
Compressed air pressure6,5 bar

Dimensions
Length1750 mm
Width1434 mm
Height2220 mm
Total weight 1110 kg / 1120 kg

Need a hand getting started?

We’l be happy to answer any practical questions and show you how our automation can be used for your CNC machine.
Peter Högner
Area Sales Manager Ostdeutschland
T   +49 173 4726506
E   p.hoegner@haltercnc.com
Thomas Nickolai
Area Sales Manager West Germany
T   +49 174 3131250
E   t.nickolai@haltercnc.com
Volker Göttel
Area Sales Manager South Germany
T   +49 160 3792940
E   v.goettel@haltercnc.com

Extra functionalities of the Halter loading robots

Additional functionalities allow you to use the loading robot even more efficiently. Thus, we offer automation solutions that grow with your business.

WORKPIECE TURNOVER FUNCTION FOR TWO-SIDED MACHINING

After one side of the workpiece is machined (OP10), the half-finished workpiece is positioned on a turnover station. Then it can be gripped on the other side of the workpiece and again placed in the chuck or vice of the CNC machine so the second side can be machined (OP20).

Watch the video
Workpiece turnover function for two-sided machining 1

Unloading the Workpiece onto a Pallet

The finished workpieces can be unloaded onto an additional pallet. This is ideal if you want to add buffer capacity or load heavy workpieces.

Watch the video
Unloading workpiece onto a pallet 1

Unloading workpiece onto an external fixed location


A workpiece can be unloaded onto an external location, i.e. a conveyor belt.

Watch the video
Unloading workpiece onto an external fixed location 1

COLLECTING A WORKPIECE FROM A REVOLVER TOOL

The workpiece can be collected from a pickoff tool after machining in the CNC machine.

Watch the video
Workpiece on revolver tool kopie 1

Cleaning the Workpiece Outside the CNC Machine

The robot unloads the CNC machine and then moves the workpiece to an external cleaning station before returning the workpiece to the HALTER LoadAssistant.

Cleaning workpiece outside the CNC machine 1

Positioning the Workpiece on a Measuring Station

The robot unloads the CNC machine and moves the workpiece to an external measuring station before returning the workpiece to the HALTER LoadAssistant. The robot can place rejected workpieces in a separate position.

Watch the video
Positioning workpiece on a measuring station 1

WORKPIECE SIDE-GRIPPING

The workpiece is axially taken from the loading table and positioned on a side-gripping station. Then it is regripped perpendicularly and positioned in the vice of the CNC machine. This allows a high buffer capacity for long workpieces.

Shaft handling 1

Shaft Handling

Long shafts can be loaded and unloaded with seamless placement in the chuck, creating high capacity for shafts up to 600 mm, with standard grid plates and up to 1000 mm with custom grid plates.

Watch the video
Shaft handling 1

Customer-Specific Functionalities

Halter’s application engineering team can design grid plates and special gripper fingers for your specific workpieces or castings - for example, if you want to automate castings or other workpieces that require special handling. All these customer-specific solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of our solutions ensures that you can automate an even greater variety of workpieces.

Watch the video
Customer-specific functionalities 1

 

With halter you get...

More Spindle Hours

Every hour your CNC stands still is money gone. Automation keeps your spindle cutting — even when people aren’t available.

Solve the Operator Shortage

Good operators are hard to find and harder to keep. A robot takes over the repetitive work so your skilled people stay — and new talent actually wants the job.

Don’t Lose Work to Competitors

Shops that automate quote faster, deliver faster, and win more orders. Don’t let the next job go to someone else.

REAL CUSTOMERS. REAL STORIES. REAL RESULTS.

1000+ happy customers. This is what we care about.
Joseph Hurley, CEO | Pro Products, Inc.

"We are achieving our production target with just one CNC operator."

Read more
Martin Richter, Project Manager | Tornado Antriebstechnik

"We achieve a spindle efficiency of 92% thanks to the HALTER LoadAssistant."

Read more
Tom Hogeling, Owner | Odemar Metaal B.V.

"Because the HALTER LoadAssistant could be adapted to our specific needs, we can produce more flexibly and efficiently."

Read more
Boris Malek, Owner | FEWI d.o.o.

"The operation of the HALTER LoadAssistant is literally childishly simple."

Read more
More customer cases

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Contact Europe

HALTER CNC Automation GmbH
Gewerbering 7
47661 Issum
Germany

T: +49 2835 955 3990‬
info@haltercnc.com

VAT ID: DE326335222
Company ID: HRB 16121



Find a dealer

Contact North America

HALTER CNC Robotics LLC
21995 Fillmore Road
Cascade, Iowa 52033
United States

T: 800-314-8261
info@haltercncrobotics.com

VAT ID: US473961908

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