Basic Pro 12

Industrial technology for the price of a cobot system

HALTER Basic Pro 12 (resized)-2
HALTER Basic Pro 12 (resized)-2

Basic Pro 12

Turning/Milling

Basic Pro is our basic loading robot for turning and milling.

  • For turning and milling

  • Maximum diameter 135 mm - maximum dimension LxW 135 mm x 135 mm

  • Industrial Fanuc robot and high-quality components for a long, reliable service life

  • New series set-up within 5 minutes

  • No compromise on safety - with floor scanner and safety zone

  • Minimum floor space

  • Many extra functionalities - see here

HALTER BasicPro 12 - front-4 HALTER Basic Pro 12 - side-3

 

Intuitive and accessible

  • No robot experience required

  • Programme configured in just a few steps

  • Setup time of less than 5 minutes

  • Ingenious in its simplicity

Capacity & Specifications

Workpiece diameter (min - max)10 mm - 135 mm
Minimum workpiece (L x W)10 mm x 10 mm
Maximum workpiece (L x W)135 mm x 135 mm
Height of workpiece (min - max)10 mm - 200 mm
Maximum load capacity robot arm12 kg
Maximum total weight on table 360 kg
Max. number of workpieces for grid plate 10-20 mm188
Max. number of workpieces for grid plate 10-35 mm104
Max. number of workpieces for grid plate 10-55 mm64
Max. number of workpieces for grid plate 10-85 mm38
Max. number of workpieces for grid plate 10-115 mm18
Max. number of workpieces for grid plate 10-135 mm14
Grid plate is height-adjustable in several positions
Rigid industrial construction
Placed on 4-point self-centering anchors
Fanuc 6-axis robot arm12 kg
Workpiece turnover station for two-sided machiningOption
Status lightOption
Can be connected to any CNC machine
Movable for transport and maintenance with easy repositioningby pallet truck
Automatic servo-driven door opener with integrated safety mechanismOption
Intuitive and graphical programming in 12 steps
Touch screen 15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Input can be entered in inches or mm
Automatic program storage

HALTER SmartControl standard functionalities

Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjustable air blow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button
2-finger or 3-finger gripper Choice
Separate grippers for raw and machined workpieces
Air blow system
Workpiece detection
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pneumatic pressure monitoring
Compact gripper design
Fanuc DCS area in combination with the Sick floor scanner
Closed safety circuit
270º laser scanner with stop and go function
Floor scanner slows down and stops the robot arm if operator approaches
Voltage 400 V
Peak consumption16 A
Compressed air pressure6,5 bar
Length1710 mm
Width780 mm
Height2200 mm
Total weight 656 kg

Capacity

Workpiece diameter (min - max)10 mm - 135 mm
Minimum workpiece (L x W)10 mm x 10 mm
Maximum workpiece (L x W)135 mm x 135 mm
Height of workpiece (min - max)10 mm - 200 mm
Maximum load capacity robot arm12 kg
Maximum total weight on table 360 kg
Max. number of workpieces for grid plate 10-20 mm188
Max. number of workpieces for grid plate 10-35 mm104
Max. number of workpieces for grid plate 10-55 mm64
Max. number of workpieces for grid plate 10-85 mm38
Max. number of workpieces for grid plate 10-115 mm18
Max. number of workpieces for grid plate 10-135 mm14
Grid plate is height-adjustable in several positions

System

Rigid industrial construction
Placed on 4-point self-centering anchors
Fanuc 6-axis robot arm12 kg
Workpiece turnover station for two-sided machiningOption
Status lightOption
Can be connected to any CNC machine
Movable for transport and maintenance with easy repositioningby pallet truck
Automatic servo-driven door opener with integrated safety mechanismOption

HALTER SmartControl

Intuitive and graphical programming in 12 steps
Touch screen 15 inch
Free choice of pre-installed language
Input can be entered in inches or mm
Input can be entered in inches or mm
Automatic program storage

HALTER SmartControl standard functionalities

Inside and outside gripping
Workpiece loading in chuck with or without pressure star
Adjustable air blow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning
Adjusting airblow distance
Working with spindle orientation of the CNC machine
Eccentric loading and unloading
Robot park positioning button

Grippers

2-finger or 3-finger gripper Choice
Separate grippers for raw and machined workpieces
Air blow system
Workpiece detection
Quickly adjustable gripper fingers
Workpiece-specific gripper fingersOption
Pneumatic pressure monitoring
Compact gripper design

Safety

Fanuc DCS area in combination with the Sick floor scanner
Closed safety circuit
270º laser scanner with stop and go function
Floor scanner slows down and stops the robot arm if operator approaches

Input

Voltage 400 V
Peak consumption16 A
Compressed air pressure6,5 bar

Dimensions

Length1710 mm
Width780 mm
Height2200 mm
Total weight 656 kg

Practical steps on the way to an efficient production process

Practical steps

 

We will be happy to guide you through the following steps

  • Discuss which machine you would like to automate

  • Explanation of the principle of Halter solutions and our portfolio

  • Demonstration how easy it is to operate a plug-and-play robot

  • Personalised advice on which solution is right for you

  • Explanation of the implementation process: interface, installation and training

Extra functionalities of the Halter loading robots

Additional functionalities allow you to use the loading robot even more efficiently. Thus, we offer automation solutions that grow with your business.

WORKPIECE TURNOVER FUNCTION FOR TWO-SIDED MACHINING

After one side of the workpiece is machined (OP10), the half-finished workpiece is positioned on a turnover station. Then it can be gripped on the other side of the workpiece and again placed in the chuck or vice of the CNC machine so the second side can be machined (OP20).

Watch the video
Workpiece turnover function for two-sided machining 1

Unloading the Workpiece onto a Pallet

The finished workpieces can be unloaded onto an additional pallet. This is ideal if you want to add buffer capacity or load heavy workpieces.

Watch the video
Unloading workpiece onto a pallet 1

Unloading workpiece onto an external fixed location


A workpiece can be unloaded onto an external location, i.e. a conveyor belt.

Watch the video
Unloading workpiece onto an external fixed location 1

COLLECTING A WORKPIECE FROM A REVOLVER TOOL

The workpiece can be collected from a pickoff tool after machining in the CNC machine.

Watch the video
Workpiece on revolver tool kopie 1

Cleaning the Workpiece Outside the CNC Machine

The robot unloads the CNC machine and then moves the workpiece to an external cleaning station before returning the workpiece to the HALTER LoadAssistant.

Cleaning workpiece outside the CNC machine 1

Positioning the Workpiece on a Measuring Station

The robot unloads the CNC machine and moves the workpiece to an external measuring station before returning the workpiece to the HALTER LoadAssistant. The robot can place rejected workpieces in a separate position.

Watch the video
Positioning workpiece on a measuring station 1

WORKPIECE SIDE-GRIPPING

The workpiece is axially taken from the loading table and positioned on a side-gripping station. Then it is regripped perpendicularly and positioned in the vice of the CNC machine. This allows a high buffer capacity for long workpieces.

Shaft Handling

Long shafts can be loaded and unloaded with seamless placement in the chuck, creating high capacity for shafts up to 600 mm, with standard grid plates and up to 1000 mm with custom grid plates.

Watch the video
Shaft handling 1

Customer-Specific Functionalities

Halter’s application engineering team can design grid plates and special gripper fingers for your specific workpieces or castings - for example, if you want to automate castings or other workpieces that require special handling. All these customer-specific solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of our solutions ensures that you can automate an even greater variety of workpieces.

Watch the video
Customer-specific functionalities 1

 

WORKPIECE-SPECIFIC SOLUTIONS

Halter's application engineering team can design grid plates and special gripper fingers for your specific workpieces. For example, if you have castings or workpieces that you need to be automated in a specific way. All these customer-specific solutions can be implemented in the user-friendly HALTER SmartControl. The flexibility of the solutions we offer allows you to automate even more different workpieces.

Workpieces-collection-2

 

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REAL CUSTOMERS. REAL STORIES. REAL RESULTS.

The HALTER LoadAssistant is designed to improve the production output with simple and affordable automation. Read our customers' stories here.
Joseph Hurley, CEO | Pro Products, Inc.

"We are achieving our production target with just one CNC operator."

Read more
Martin Richter, Project Manager | Tornado Antriebstechnik

"We achieve a spindle efficiency of 92% thanks to the HALTER LoadAssistant."

Read more
Tom Hogeling, Owner | Odemar Metaal B.V.

"Because the HALTER LoadAssistant could be adapted to our specific needs, we can produce more flexibly and efficiently."

Read more
Boris Malek, Owner | FEWI d.o.o.

"The operation of the HALTER LoadAssistant is literally childishly simple."

Read more
Rainer Reimer, Owner | Alfred Reimer GmbH

"We produce at a more favorable price than low-wage countries."

Read more
Remco van der Voorden, Director | Geotech Metals BV

"We produce much more without hiring additional operators."

Read more
Reinhard Panzer, Owner | Panzer Drehtechnik GmbH

"Robot knowledge is not necessary and that is exactly what we need to secure our future."

Read more